5 Quick Troubleshooting Steps After Industrial Filter Element Blockage

In the operation of various industrial equipment, the role of filter element is crucial. Whether it is a liquid filtration system or a gas purification equipment, the filter element is responsible for filtering impurities, protecting equipment, and extending the life of the system. However, as the use time increases, the filter element is prone to blockage problems, and in severe cases it may even cause the system to shut down and affect production efficiency. This article will provide you with 5 quick troubleshooting steps to help you determine and solve the problem of industrial filter element blockage and ensure the smooth operation of the equipment.

Observe whether the pressure gauge or flow meter reading is abnormal

In many industrial filtration systems, pressure gauges or flow meters are important tools for determining whether the filter element is blocked. If the filter element is blocked, the inlet and outlet pressure difference of the system will increase significantly and the flow rate will decrease. This is one of the most intuitive ways to determine blockage.

Quick Tips:

When the system pressure or flow rate is found to be obviously abnormal, the status of the filter element should be checked first.

Check whether the filter medium has been used for an extended period of time

Industrial filter elements are not permanent components, and their service life is subject to the material and use environment of the filter medium. If the filter element is not replaced for a long time, even if the surface seems intact, problems such as inner layer blockage and reduced permeability may occur.

Solution:

Check the equipment manual or confirm the recommended replacement cycle of the filter element with the filter element supplier, and formulate a regular replacement plan based on the actual frequency of use.

Analyze whether the working medium is too complex or seriously polluted

Under certain working conditions, such as excessive impurity content in hydraulic oil, dense dust in the air, and unpretreated coolant, the filter element is likely to be quickly blocked in a short time. In this case, the replacement frequency needs to be higher than normal.

Recommended practice:

You can add a pre-filter device to the front end of the system, or select an industrial filter element that is suitable for a highly polluted environment to improve the overall anti-pollution ability of the system.

Check whether the filter element is improperly selected

The material, accuracy level, flux capacity and other parameters of the filter element need to be accurately matched according to the system working conditions. If the selection is improper, such as using a filter element with too high a filtration accuracy or insufficient flux, it is also easy to cause blockage or even system abnormality.

Selection tips:

Before purchasing, please communicate with a professional industrial filter element supplier to explain the use environment and filtration requirements to ensure that the performance of the selected product matches.

Check whether there are any problems with the installation and sealing

Although some filter elements have no problems themselves, due to improper installation and loose sealing, the filter media bypasses the filter layer, and impurities accumulate in certain parts, causing local blockage and even affecting the filtering effect of the entire system.

Troubleshooting suggestions:

Regularly check the wear and sealing of the filter housing, sealing ring, buckle and other parts to prevent the operation of the whole machine from being affected by details.

Find a suitable filter element partner to ensure worry-free equipment operation

The use effect of the filter element depends not only on the product itself, but also on professional technical support and timely after-sales service. We are a professional industrial filter element supplier, providing multi-specification filter element products for a long time, suitable for petrochemical, power, food, medicine, water treatment and other industries. Whether you need standard parts or customized specifications, we can respond quickly.

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Conclusion

Although the industrial filter element is a "small component" in the system, its operating status is directly related to the efficiency and safety of the overall equipment. When the filter element is clogged, timely troubleshooting and replacement are key. With the 5 quick troubleshooting steps provided in this article, you can locate the problem more efficiently, reduce downtime, and improve system reliability.

When purchasing filter elements, choose a reliable partner. We are trustworthy.